Complete the following investigation. Apply your notes and what you learn to the design of your car. Experiment with ideas on your car.

3-1 Structures Investigation
Materials Needed:
  • 2 - 1" dia dowels or sticks
  • Sheet of ordinary paper
  • Sheet of ordinary cardboard (1/16" thick)
  • Sheet of corrugated cardboard
  • Sheet of Foamcore board
  • Plastic sheets
  • Small weights (up to 1lb)
Procedure: (see Figure 8)
  1. Place the dowels about 6" to 8" apart.
  2. Place the various materials across the dowels and place weights at various positions.
  3. What positions do the weights have the least effect on the shape of the material?
  4. Try two thicknesses of the same material and repeat the application of weights.
  5. Is the extra strength worth the added weight to you? Can you combine materials to achieve the desired performance?
  6. Vary the shapes of the materials by folding into a U or a fan (keep the size and weight of the material constant) and repeat the application of weights.
  7. What effect does folding have? Does direction matter?
  8. Try the corrugated cardboard with ribs running across and with the dowels.
  9. Why is corrugated cardboard used more frequently for things than the same thickness of simple cardboard?

Heavy paper can also be used and shapes can be produced using scissors, tape and/or glue.


Figure 8: Stiffness investigation setup

Observations:

The dowels or sticks represent your axles and wheels and they allow the materials to flex and bend much as real wheels and axles do with the chasses of the car. The differences in the loads that a miniature car frame can carry with materials of different strength and shape are demonstrated here. Use this type of test to evaluate the materials you are considering in the design of your car.