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Figure 1: Transmission wheel combinations
The faster the axle rotates in the bearing the more friction and drag it will
have. A large wheel will allow the axle to rotate more slowly (if the car is
to go at the same speed), and will waste less power in the bearings.
In nature, an analogy for wheel size would be leg length. Just as a horse and
hamster will travel different distances if each takes one step per second, cars
with large and small wheels will travel different distances with each wheel
rotation.
| Motor Speed | wm | 8300 rpm | (revolutions per minute) under load
0.278 in-oz torque at that speed |
| Vehicle Speed | V | 300 cm/sec | winners cover the track in 6.5 seconds.
Track distance = 20m (65.6 ft), V=20m/6.5sec -or- 3m/sec |
Figure 2: Pulley and Gear Systems
The variable D is the diameter of the pulley, and variable N is the number of teeth on the gear. The subsript d refers to the gear or pulley attached to the drive axle and the subscript m refers to gear or pulley attached to the motor. For sample purposes we have supplied values for these - use your own values to do the calculations on your own transmission.
| The variables for a Pulley System | ||
| Dm = 1.25 cm | Dd = 0.25 cm | |
| The variables for a Gear System | ||
| Nm = 40 teeth | Nd = 8 teeth | |
| The variables for a YOUR System | ||
| [__]m = [____] | [__]d = [____] | |
Step 1: Determine the gear ratio.
| For a Pulley System the gear ratio is | |||||
| R = Dm / Dd | or | R =1.25 cm / 0.25 cm | or | R =5 | |
| For a Gear System the gear ratio is | |||||
| R = Nm / Nd | or | R =40 / 8 | or | R =5 | |
| For YOUR System the gear ratio is | |||||
| R = [__]m / [__]d | or | R =[__] / [__] | or | R =[__] | |
Step 2: Find out the speed of the wheel in rpm.
| For a Pulley or Gear System wheel speed is | |||||
| wd = wm / R | or | wd = 8300 rpm / 5 | or | wd = 1660 rpm | |
| For YOUR System wheel speed is | |||||
| wd = wm / R | or | wd = [____] rpm / [__] | or | wd = [____] rpm | |
Step 3: Find out wheel speed in revolutions per second.
| For a Pulley or Gear System wheel speed in rps is | |||||
| wd = wd / 60 spm | or | wd = 1660 rpm / 60 spm | or | wd = 27.6 rps | |
| For YOUR System wheel speed in rps is | |||||
| wd = wd / 60 spm | or | wd = [____] rpm / 60 spm | or | wd = [____] rpm | |
Step 4: Calculate the wheel circumference.
| To determine the wheel diameter we first need to know the circumference of the wheel (the distance the car will travel each time the wheel turns one full revolution). | |||||
| For a Pulley or Gear System the circumference is | |||||
| C = V / wd | or | C = 300 cmps / 27.6 rps | or | C = 11 cm | |
| For YOUR System the circumference is | |||||
| C = V / wd | or | C = [__] cmps / [__] rps | or | C = [__] cm | |
Step 5: Determine the wheel diameter.
| Now we can find out what diameter wheel, Dw we need. The wheel diameter is determined from the cicumference. | |||||
| For a Pulley or Gear System the diameter is | |||||
| Dw = C / pi | or | Dw = 11 cm / 3.14 | or | Dw = 3.5 cm (1.4 in) | |
| For YOUR System the diameter is | |||||
| Dw = C / pi | or | Dw = [__] cm / 3.14 | or | Dw = [____] cm | |
Step 6: Check calculations.
| Now check to make sure the diamter of your wheel is bigger than the diameter of the drive gear. If it is, you're up and running. If it is not, you need to chose smaller pulleys or gears. | |||||
| The variables for a Wheel | |
| Dw = 8 cm (3.1 in) | |
| The variables for a YOUR Wheel | |
| Dw = [____] |
Step 1: Calculate the wheel circumference.
| For a Pulley or Gear System wheel circumference is | |||||
| C = Dw * pi | or | C = 8 cm * 3.14 | or | C = 25 cm | |
| For YOUR System wheel circumference is | |||||
| C = Dw * pi | or | C = [__] cm * 3.14 | or | C = [____] cm | |
Step 2: Find the wheel speed in revolutions per second.
| For a Pulley or Gear System wheel speed in rps is | |||||
| wd = V / C | or | wd = 300 cmps / 25 cm | or | wd = 12 rps | |
| For YOUR System wheel speed in rps is | |||||
| wd = V / C | or | wd = [__] cmps / [__] cm | or | wd = [___] rps | |
Step 3: Find the wheel speed in revolutions per minute.
| For a Pulley or Gear System wheel speed in rpm is | |||||
| wd = 60 spm * wd | or | wd = 60 spm * 12 rps | or | wd = 720 rpm | |
| For YOUR System wheel speed in rpm is | |||||
| wd = 60 spm * wd | or | wd = 60 spm * [__] rps | or | wd = [___] rpm | |
Step 4: Determine the gear ratio.
| For a Pulley or Gear System the ratio is | |||||
| R = wm / wd | or | R = 8300 rpm / 720 rpm | or | R = 11.5 | |
| For YOUR System the ratio is | |||||
| R = wm / wd | or | R = [___] rpm / [___] rpm | or | R = [___] | |
Step 5: Design the transmission.
| Since the drive pulley or gear can be no larger than the drive wheel, we need to select a pulley or gear accordingly. | |||||
| For a Pulley System we might select a drive pulley of 6 cm in diameter. | |||||
| Dm = Dd / R | or | Dm = 6 cm / 11.5 | or | Dm = .52 cm | |
| For a Gear System we might select a drive gear of 69 teeth. | |||||
| Dm = Dd / R | or | Dm = 69 teeth / 11.5 | or | Dm = 6 teeth | |
| For YOUR System select a drive pulley or gear that is appropriate | |||||
| Dm = Dd / R | or | Dm = [__] / [__] | or | Dm = [___] | |